Every kit cut to order on our CNC. Flat-packed, numbered and ready to fit.

PlyForge, Cut with precision. Built for the road.

Cut with precision. Built for the road.

Straight off our CNC

From the bed
to your van.

Transporter T5/T6/T6.1/Transit Custom/Sprinter/Trafic/Vivaro/Primastar/Talento/Berlingo/Partner/Combo/Caddy/Transit Connect/

How it's made

From the sheet
to your van.

Four steps between a full sheet of birch ply and a lined van. You only do the last one.

The back of a tired old van before its lining is replaced
01

Templated for the van

Every kit starts from a template made for that exact van and wheelbase, with the clip, light and handle holes marked.

CNC router cutting a sheet of birch plywood
02

Cut on our CNC

The panels are nested on full sheets of birch ply and routed on the CNC, so every edge is clean and every kit matches the last.

A flat-packed ply lining kit on a pallet
03

Numbered and packed flat

Each panel is numbered in fitting order and the kit is packed flat with the trim clips and a fitting sheet.

A van fully lined in birch ply with the rear doors open
04

Fitted on your drive

No saw and no guessing. Offer each panel up, push in the clips and the van is lined.

Corner of a CNC-routed birch ply panel with a pre-cut clip hole
Routed corner and pre-cut clip hole, straight off the machine.

Why a CNC kit

No measuring.
No jigsaw. No gaps.

  • 01Cut, not guessedMachine-cut curves around the arches, windows and door handles, the same on every kit.
  • 02Holes where they should beClip, light and handle holes are already in the panels.
  • 03One afternoonPanels are numbered in fitting order, so you work round the van one by one.
  • 04Proper birch plySmooth, strong and light, with a face you can paint, varnish or leave raw.

Coming next

Lining first.
The whole van next.

The same CNC, the same birch ply, the same fit. Leave your email and we'll tell you when each range is ready.

  • Kitchen pods

    Units, worktops and drawers cut to your van's layout.

  • Bed frames

    Fixed and slatted bed platforms with storage under.

  • Headliners

    Flexible ply ceilings with cut-outs for vents and lights.

  • Any CNC job

    Send a drawing or an idea and we'll quote to cut it.

Questions

Before you order.

Will a kit fit my van?

Each kit is cut for a named van and wheelbase. If yours isn't listed, or it has a different door layout, send us the details and we'll tell you before you order.

What ply do you use?

9mm birch ply for the lining kits, 6mm on the compact vans to save weight, and 12mm anti-slip phenolic ply for floors.

Do I need any special tools?

No. The panels arrive cut to shape with the holes in, and the trim clips are in the box. Basic hand tools are enough.

How long until it arrives?

Cut and dispatched in 5 to 7 working days. Tracked pallet or courier delivery to UK mainland. Price confirmed with your order.

Can you cut something that isn't on the shop?

Yes. Send a drawing, some measurements or a photo of what you need and we'll quote to cut it on the CNC.

Ask about your van

Not sure
it fits?

Tell us the van, the year and the wheelbase and we'll come back to you. Custom CNC work too.

Or browse every kit.